Recent Projects
Our recent Tunnel Plus Solutions include tunnel, cross, and natural ventilation barns, robotic facilities, calf barns, holding areas, bedded packs, and winter time specific ventilation solutions. We also helped many producers retrofit ventilation solutions into their facilities such as stanchion barns and do custom design as well for tough to ventilate areas like holding areas with a low ceiling.
Recent Projects Gallery
Engineering the Ideal Climate
Check out the variety of projects completed by the Tunnel Plus design team as we continue to Engineer the Ideal Climate with custom designed holding area systems, innovative calf comfort and numerous other installations.
Some of our recent installations
Dry Cow Barn
Townsville, PA
Welcome to the Waddell Farm Dry Cow Barn. Using our 460v, 3-phase ZAPlus fans, we measured a remarkable max air speed of 45.5 MPH off the fan! Better yet, these ultra-quiet fans only put out a max of 76 dB in sound, which is quieter than a normal speaking conversation. High air speeds, long distance, low noise - These cows never had it so good!
Pack Barn
Townsville, PA
At the Apple Shamrock Pack Barn, wide-open pens call for powerful, wide-reaching airflow. That’s where the Tunnel Plus BF50 fans come in — delivering maximum coverage and consistent cooling across your entire barn. For targeted airflow with the added benefit of water cooling, nothing beats the ZAPlus fan paired with the Cool Max system. It’s the perfect combination for keeping your herd comfortable and productive.
Tie Stall Barn
Bethel, PA
This Tie Stall barn in Bethel, PA already had great air exchange with tunnel fans—but the cows weren’t getting the air speed they needed. To solve this, we installed 25" ZAPlus fans with water cooling to deliver focused airflow and maximize comfort and performance during the summer months.
Kulp Dairy
Martinsburg, PA
Kulp Calf Barn in Martinsburg, PA — a fully automated calf facility designed by Tunnel Plus in partnership with SKOV. This advanced system provides complete environmental control, ensuring optimal conditions for calf health and comfort 365 days a year.
Dairy Holding Area
Holding Area System
Cochranville, PA
A Tunnel Plus totally automated holding area system featuring the Brute controller and our high speed fans. Then adding in our misting system in front of the fans along with the light rain system for a true state of the art holding area system!
Holding Area System
Townville, PA
Another tried and true complete holding area system. One that the farmer wished he would have installed years ago….. It’s never too late.
Holding Area System
Waynesboro, PA
4-pound milk production jump in less than one week!
Holding Area and Natural Vent Systems
Dalton, OH
Fully automated holding area system and free stall area with Tunnel Plus high speed fans and water cooling!
Holding Area System
Reinholds, PA
Calf Barns
Two-room Calf Barn System
Goodwin, SD
Fully automated 24/7/365 calf barn system with remote access by cell phone or computer.
Single-room Calf Barn System
Townville, PA
Going from relying on mother nature to provide, to the best calf barn ventilation system on the market today. Having 24/7/365 control in this single room power vented calf barn designed to protect calves from the dead cold of winter to the hot humid days of summer.
Swine Barns
Tunnel Plus Boar Stud Facility
Hagerstown, MD
Great year round air exchange with directional, variable to high speed air flow and water focused on the boars. All run by today’s modern controls.
Tunnel Louvers
Peach Bottom, PA
Tunnel louvers replacing the need for leaky un-insulated curtain systems that don’t hold up to the extremes Mother Nature throws at them. Our louvers fit tight, do not leak, and insulate from the cold.
Boar Stud Facility
McConnellsburg, PA
We can always find a way to improve ventilation in any size boar stud facility.
Finishing barn in Elizabethtown PA
Newly remodeled finisher with all SKOV BF50 direct drive fans and louver door tunnel inletting for precision air flow in and through barn.
Willow Run Finishing Barn
Ickesburg PA area
Willow Run farm changing out old poor performing fans for new DD (direct drive) high performing SKOV BF50s from Tunnel Plus.
Lost Creet Sow Farm
in Mcalisterville, PA
SKOV’s 10-K louver inletting system finds a new home on the front of this sow farm in PA.
Huber Perry Hog Farm
in Loysville, PA
Changing out the old low performing belt driven fans to the SKOV high performing, highest output Direct Drive fan on the market today.
Boar Stud Facility in Millerstown, PA
(Key Genetics Boar facility)
Putting focused air where it needs to be.
Brian Eckman Hog Barn
in Peach Bottom, PA
Replacing old fans with high performance SKOV fans then more underneath it.
B&G barn
in Mcalisterville PA
Featuring the BF50 exhaust fans, 10K SKOV louver doors, 1540 inletting and the Cool Max circulation fans in the barn for keeping sows cool as they roam around inside the barn.
Tunnel Barns
Full Tunnel Plus System
Knoxville, MD
This is a true Tunnel Plus system with Torenna stalls. We now are selling Torenna Stalls.
Dairy Farm
Martinsburg, PA
Replacing the old AC motors with the new generation magnetic motor. Looking from inside out see how the shutters allow more airflow than its counterpart.
Tie-Stall Barn
Womelsdorf, PA
Beating the summer heat in a tie-stall barn with Tunnel Plus fans and water
Nathan Yoder, Tie-Stall Barn
Belleville PA
Tie-stall barn before adding tunnel fans, next to 0-MPH air speed in barn. After adding tunnel fans we measured a “CONSTANT” 7-8 MPH air flow through the barn with a significant bump in milk production after 1-week!
Tunnel Barn System
Rock Valley, IA
New exhaust/air exchange system for tunnel barn in Rock Valley, IA
Robot Barn
Darlington, WI
A true Tunnel Plus system with focused high-speed fans and water in a robot barn.
High-speed Air and Water in a Tie-Stall Barn
Shippensburg, PA
Taking the pain from summer heat out of the tie-stall barn with high-speed air and water cooling.
Tunnel Vent Barn
Sauk Center, MN
Tunnel fans are installed for proper air exchange for each farm’s specific number of animals. With the dead of winter to the extreme heat of summer taken into consideration.
Cross Vent Barns
Cross Vent Barn System
Willmar, MN
Cross vent barn exhaust/air exchange system in Willmar, MN
2000 Head Cross Vent Barn
Goodwin, SD
Cross vent barn ventilation system installed for 2000 head heifer unit.
Chimney System – Large Cross Vent Barn
Green Leaf, WI
Chimney system installed in a large cross vent barn. Chimney system installed for the winter weather that gets trapped in the middle of a barn. Standard cross vent barns exhaust/air exchange systems are not designed well enough to handle these issues. Tunnel Plus systems are designed for year round needs!
MoDak Dairy
Goodwin, SD
Putting in the NEW high performance BF55 tunnel fan for their cross vent heifer barn
Natural Vent Barns
Natural Vent Barn
Custar, OH
High-speed fans and water for optimal cooling in a natural vent barn.
Natural Vent Systems
Dalton, OH
Fully automated holding area system and free stall area with Tunnel Plus high speed fans and water cooling!
Free-stall Barn BF50 Fan System
Blanchardville, WI
BF50 circulation fan system over the feed alley in the free-stall barn
Kurtz Valley Holsteins
Mifflintown, PA
Feed lane fan system replacing the old off/on style of thinking to modern-day automation. If you need to turn them on when you think its hot then its way to late.
Dry Cow Barns
Dry Cow Barn
Townsville, PA
Welcome to the Waddell Farm Dry Cow Barn. Using our 460v, 3-phase ZAPlus fans, we measured a remarkable max air speed of 45.5 MPH off the fan! Better yet, these ultra-quiet fans only put out a max of 76 dB in sound, which is quieter than a normal speaking conversation. High air speeds, long distance, low noise - These cows never had it so good!
Poultry Ventilation
Replacing old 50″ exhaust fans with NEW BF50 exhaust fans by SKOV.
By replacing old Off/On fans with new BF50 variable speed high output fans we were able to install fewer fans and accomplished a better and more even output throughout the barn. From the dead heat of summer through the frigid cold of winter.
With Tunnel Plus & SKOV we have you covered 24/7
Contact us today to get a Tunnel Plus system quote.
Step up and let us engineer the ideal climate for your facilities!
